recipe Certificates contact

Halal
Malaysia Halal Certificate from Islamic Development Department of Malaysia.



Indonesia Halal Certificate from Majelis Ulama Indonesia (MUI).



Thailand Halal Certificate from The Islamic Central Committee of Thailand (ICCT).

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halal gelatine
Capsule Manufacturing Process


step1
STEP 1

Once raw materials have been received and released by Quality Control, the gelatine and hot demineralized water are mixed under vacuum in Stainless Steel Gelatine Melting System.




step2
STEP 2

After aging in stainless steel receiving tanks, the HALAL GELATINE solution is transfered to stainless steel feed tanks.




step3
STEP 3

Dyes, opacifants, and any needed water are added to the gelatine in the feed tanks to complete the gelatine preparation procedure. The feed tanks are then used to gravity-feed gelatine into the Capsule Machine.




step4
STEP 4

From the feed tank, the gelatine is gravity fed to Dipper section. Here, the capsules are moulded onto stainless steel Pin Bars which are dipped into the gelatine solution.




step5
STEP 5

Once dipped, the Pin Bars rise to the upper deck allowing the cap and body to set on the Pins.




step6
STEP 6

The Pin Bars pass through the upper and lower kilns of Capsule Machine Drying System. Here gently moving air which is precisely controlled for volume, temperature, and humidity, removes the exact amount of moisture from the capsule halves.




step7
STEP 7

Precision controls constantly monitor humidity, temperature, and gelatine viscosity throughout the production process.




step8
STEP 8

Once drying is complete, the Pin Bars enter the Table section which positions the capsule halves for stripping from the Pins in the Automatic section.





step9
STEP 9

In the Automatic section, capsule halves are individually stripped from the Pins.




step10
STEP 10

The cap and body lengths are precisely trimmed to a ±0.15 mm tolerance.




step11
STEP 11

The capsule bodies and caps are joined automatically in the joiner blocks.




step12
STEP 12

Finished HALAL GELATINE capsules are pushed onto a conveyer belt which carries them out to a container.




step13
STEP 13

Capsule quality is monitored throughout the production process including size, moisture content, single wall thickness, and colour.




step14
STEP 14

Capsule quality is monitored throughout the production process including size, moisture content, single wall thickness, and colour.




step15
STEP 15

Perfect capsules are imprinted with the client logo on high-speed capsule printing machines. Capsules are now ready to be sterilized and packaged.